I am new to the 60 series detroits, i have a couple cats and cummins i have overhauled,but no detroits. Your previous videos have saved me thousands by teaching me how to do it myself and im positive this series will save me thousands more in. View online or download detroit diesel 60 operators manual, service manual. Install a new perimeter seal and a new diamond seal, close the gap with the camshaft and gear. The series 60g camshaft has no injector lobe on the cam. The series 5060 engine block, with no camshaft is a simple, troublefree design. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he proceed.
Series 60 service manual oil and filter change intervals, 512 oil change intervals series 60 gas, 515 oil change intervals series 60 gen set, 515 oil control ring expander, 1273 oil cooler 1991 and later, 347 oil cooler, pre 1991, 357 oil filter adaptor, 336 oil filter types, 334 oil galleries, 114. Can someone send me pdf file for detroit 60 series head removal and installation with valve adjustment with jakes. Install the crankshaft timing pin j45947 into bracket and rotate the engine over by hand until the timing pin drops into the locating hole in the crankshaft, the engine is now at tdc on cylinder no. Series 60 this tool pulls the cam drive gear hub and thrust plate forward for camshaft andor thrust plate seal removal and installation.
Camshaft, camshaft drive gear and camshaft gear cover are the indivual parts part of this assembly. I am replacing the camshaft on my 98 series 60 detroit engine serial 06r0357227 truck vin wk950268, i am unable to get any instructions on proper proceduremy guy is a cat mech and not familar with detroitthe cam is out nowim concerned about not getting it right and damaging the new head and pistons. Remove the camshaft of an o series engine only if you suspect that it is worn and wish to inspect it you need not remove it to take off the cylinder head to reach the camshaft, remove the timingbelt cover, and disconnect the fuel pipe from the pump and the vacuumadvance pipe from the distributor cap. If you do not see the series 60 part you are looking for, please use our quote request form or call us at 877. Btw, i would do the exact same tests if iwas look for a noise in the engine. We offer new and remanufactured crankshafts for detroit diesel series 60 11. Drain engine coolant before removing injector tube. I am replacing the camshaft on my 98 series 60 detroit engine serial. The tool installs into the gear case, engaging one of the lightening holes in the camshaft drive gear. Most of the models listed in the attached charts are onhighway applications, but there are a few listed for offhighway. For series 60 2002 engine remove compact gear train assembly. M30140 detroit diesel 60 series crankshaft gear puller. This is a direct replacement to part number j35642.
Detroit series 60 in frame rebuild part 3 rocker and injector removal. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. Detroit forum series 60 knock noise 2793 on 20080225. I have also heard that the head does not need t come off. Install the crankshaft timing pin j 45947 into bracket and rotate the engine over by hand until. Detroit series 60 in frame rebuild part 5 pulling the. The gear train consists of a camshaft drive gear, camshaft idler gear, air compressor and power steering pump drive gear, bull gear, oil pump. The attached camshaft timing charts should prove very helpful when servicing these engines.
You need the right tools to remove all the fittings and take the pump out, them replace it with a new one. Detroit diesel released its 60 series truck motor in 1987. Can anyone tell me if you have to take the head off of a detroit 60 series to replace the injector cups. Flowchart for repair or replacement of gear train and engine timing part 3 of 3. Camoo j35686b front and rear crankshaft seal and wear sleeve installer alt. Detroit series 60 marine diesel engine service manual. We help you find the heavy duty truck parts that you need. How to replace a cylinder head on a detroit 60 series. Dda tech for 30 years,all 2 cycle,series 60,50 mbe also. The series 60 camshaft is located on top of the cylinder head, just below the valve cover. M30156 detroit diesel 60 series camshaft lifting tool j46305. Remove the 3 bolts that secure the camshaft gear pilot tool, j 35906, to the gear case and remove the tool.
I am replacing the camshaft on my 98 series 60 detroit. Detroit series 60 in frame rebuild part 5 pulling the head and oil pan. Detroit series 60 in frame rebuild part 4 camshaft removal. Series 60 2002 engines are equipped with a new compact gear train assembly. Camshaft and camshaft bearingthe series 60 camshaft is located on top of the cylinder head, just below the valve cover. Detroit diesel series 60 connecting rod bolts 1187 lb.
Detroit diesel tools, truck tools and diagnostics tags. M30153 detroit diesel 60 series crankshaft alignment tool j45947. Also look at the camshaft,rollers on the running gear. Detroit diesel engine series 60 removal and disassembly of engine from the vehicle january 25, 2020. Ive heard from some that the head has to come off for this. As a result, an oil cooler or oil circuit kit is used to help cool. Remove the five bolts that secure the camshaft drive gear access. Can someone send me pdf file for detroit 60 series head. Injector tubes may be damaged if excessive force is used during removal. Detroit diesel 60 series model identification chart.
In this service manual a basic overview of each major component and system along with recommendations for removal, cleaning, inspection, criteria for replacement, repair and installation and. For a 60 series, regardless of year and displacement, its 153624. This manual provides service and repair instructions for marine applications of the detroit series 60 diesel engine with ddec i, ii, iiiiv, v controls. How do you replace a cam on a series 60 detroit engine. The camshaft actuates the intake and exhaust valves and injector operating mechanism. Check out 60 detroit series 60 camshaft parts for sale. Remove camshaft gear assembly compact gear train refer to section 1. Detroit series 60 in frame rebuild part 4 camshaft removal duration.
Detroit diesel series 60 specs, bolt torques and manuals. Camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. Check out 12 detroit series 60 cam gear parts for sale. Mark the position of the distributor in relation to the cam cover. The connector can be accessed without removing the air filter housing green arrow. When an engine is out of time, the camshaft timing can be checked by following the camshaft timing check procedure.
If the valve cover option label is missing, illegible or incorrect you will need to. Egr model series 60 egr uses a camshaft gear assembly. Detroit diesel series 60 service manual pdf download. If you are having trouble, see our tech article on alternator replacing to gain access to the rear of the alternator.
Cam gear retaining tool detroit diesel series 60 otc tools. Asked in detroit why do you get so much oil blowback on your 60. Detroit series 60 in frame rebuild part 12 installing head, cam and. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he. Starting from the middle of the head, slowly remove each head bolt stud note. The camshaft gear assembly is located on top of the cylinder head and is removed and installed as an assembly. Cam gear lash adjustment tool dda 60 series j35596a. I have fuel getting into my coolant system, and am told it is injector cups. The owners manual has a list of all engine parts and diagrams. How do you time the camshaft in a detroit series 60 in frame. Removal of camshaft gear assembly remove camshaft gear assembly as follows.
M30158 detroit diesel 60 series cylinder liner lifter tool j36398. If the option plate is missing the engine serial number is stamped on the cylinder block below the manifolds. The oil temperature in the 60 series can range quite high. Located on the left side of the valve cover is an option plate showing the engine serial number, model number and any optional equipment used on the engine. For engines equipped with a compact gear train assembly remove camshaft assembly as follows. Cam gear retaining tool detroit diesel series 60 this tool is used to properly hold the cam gear stationary while removinginstalling the cam gear retaining bolt without damage. Atc j35596 detroit diesel 60 series cam gear lash adjusting tool. We offer new and remanufactured camshafts and bearing sets for detroit diesel series 60 11. This is the second one but this time we had to replace the bull gear cause it took it out. Undo the cam bolt it will be tight, and move the camshaft back. Detroit diesel 60 series cam gear retaining tool m30116. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987.724 489 1263 713 1443 368 1425 277 1261 1576 1429 1404 1172 442 426 216 952 653 869 1248 525 1543 734 1025 259 854 738 66 797 234 971 1599 1509 566 1166 1435 513 1367 530 811 483 1257 128 31 387 1356